Client

Bionic Yantra Pvt Ltd.

Industry

Robotics, Biomedical, Rehabilitation

Challenge

Bionic Yantra wanted to launch the Mobility Assisted Rehabilitation System (MARS).

 

The challenge for Timetooth was to convert the Body Weight Support subsystem into an independent product. In addition value engineering was required for structural optimisation, design standardization and easy transportability.

Service Area

Value Engineering, Turnkey New Product Development

Timeline

January 2021 to December 2021

FRP manufacturing processes were employed for enhanced durability, aesthetic finish and ease of manufacturing.

Key Engineering Solutions

1. Concept was developed with focus on structural optimisation and weight reduction.

2. A modular design approach was incorporated.

3. Design modifications were made as per mechanical interfacing.

Solutions

Timetooth initiated  the design by studying the market and identifying critical components for Mobility Assisted Rehabilitation. Concept was developed with focus on structural optimisation and weight reduction. CAD modeling was carried out and alternate standard components were identified. FRP manufacturing processes were considered as it offers durability, light weightness, aesthetic finish and ease of manufacturing. A modular design approach was incorporated for better transportability and handling. Design was modified to accommodate wheelchairs and length of boom was increased to provide handrail grip to patients while the system runs in reverse direction. Further Design modifications were made as per mechanical interfacing including use of insert plate, snap rivets, positive locking (Hidden), etc.

Manufacturing was done under close supervision by aligning different vendors to execute various steps.

Key Highlights

ROI for the client

Client entered a new market with ISO 13485 QMS based manufacturing & assembly.

User friendly and easily transportable modular product was delivered.