Client

A defence research
establishment, India

Industry

Aerospace, Defence

Challenge

The dynamics of the aircraft’s motion induce turbulence which results in sloshing. Sloshing makes fuel tanks and mountings more susceptible to structural damage. Sloshing also induces moments and loads, which can affect aircraft dynamics.

 

Timetooth carried out advanced engineering simulations to predict the above dynamic effects occurring due to sloshing of fuel in partially filled composite tanks during high acceleration maneuvers of the aircraft.

Service Area

Advanced Engineering Simulations

Timeline

January 2015 to
June 2015

Accurate measurements of forces and moments imparted by the fuel tank on the aircraft structure during flight helped in development of flight control laws.

Key Engineering Solutions

1. The forces and moments on the aircraft structure, dynamic stresses on the tank walls and the slosh frequency were analyzed.

2. The interaction of sloshing with composite materials was studied.

3. Challenging multidisciplinary physics was captured through modeling and simulation.

Solutions

Timetooth performed detailed FEM modeling and analysed the forces and moments on the aircraft structure, dynamic stresses on the tank walls and the slosh frequency. Advanced engineering was employed by our team to study the interaction of sloshing with composite materials. As a result of their lightweight and greater fuel capacity, composite materials are used in aircraft fuel tanks. ALE (Arbitrary Lagrangian Eulerian) approach is applied for modeling the fluid-solid interaction with grid velocity enabled. Composite material layers are modeled using a complex formulation.

The dynamic mass distribution inside the fuel tank is studied for designing baffles to keep track of the center of gravity shift in flight. Critical regions were identified by studying stress and strain distribution on the composite and metal tank walls. Accurate measurements of forces and moments imparted by the fuel tank on the aircraft structure during flight helped in development of flight control laws.

Key Highlights

ROI for the client

Reduced physical tests resulted in cost and time savings.